Macdon M205 Operators Manual User Manual

The harvesting specialists.M205Self-Propelled WindrowerOperator’s Manual169887 Revision AOriginal Instruction

TABLE OF CONTENTS3.10.1 Heater Shut-Off...

OPERATOR’S STATIONDisplay (A) Flashing Alarm Tone DescriptionNO OPERATOR / NOT INPARKENGINE SHUTDOWNContinuous toneOperator not detected in seatwith h

OPERATOR’S STATION3.18.5 Cab Display Module (CDM) ProgrammingFigure 3.67: CDMA-SideDisplayB-MainDisplayC - Select SwitchD - Menu Item Scroll Forward E

OPERATOR’S STATIONNOTE:Contact your MacDon Dealer for information regarding software updates to the electronic modules. Your Dealerwill have the neces

OPERATOR’S STATION4. Press right (C) arrow select YES. Press SELE CT (D).• D ISPLAY LANGUAGE? is displayed on theupper line.• Default language is d is

OPERATOR’S STATION5. Press SELECT (D) until DISPLAY UNITS? is displayedon the upper line.• Default setting is displayed on the lower line.6. Press lef

OPERATOR’S STATION5. Press SELECT (D) until BUZZER VOLUME isdisplayed on the upper line.• Previous setting is displaye d on the lo we r line.6. Press

OPERATOR’S STATION5. Press SELECT (D) until BACKLIGHTING is displayedon the upper line.• Default setting is displayed on the lower line.6. Press left

OPERATOR’S STATION5. Press SELECT (D) until DISPLAY CONTRAST isdisplayed on the upper line.• Default setting is display ed on the lowe r line.6. Press

OPERATOR’S STATION4. Press right (B) arrow to select Yes. Press SELECT (C).• TO CALIBRATE SELECT is displayed in upper line.5. Press left (A) or right

OPERATOR’S STATION8. Press and hold HEADER DOWN (A) button on G SL.NOTE:ThewordHOLDwillflash during calibration. HTSENSOR C OMPLETE w ill display o n t

TABLE OF CONTENTSSetting the Header Cut Width ...102Activating t

OPERATOR’S STATION4. Press right (B) arrow to select Yes. Press SELECT (C).• TO CALIBRATE SE LECT is displayed in upper line5. Press left (A) or right

OPERATOR’S STATION8. Press and hold HEADER TILT RETRAC T (D) buttonon GSL.• C ALIBRATING TILT is displayed on the upper line.• RETRACT TILT HOLD is di

OPERATOR’S STATION4. Press right (B) arrow to select Yes. Press SELECT (C).• TO CALIBRATE SELECT is displayed in upper line.5. Press left (A) or right

OPERATOR’S STATION3.18.8 Programming the WindrowerThe windrowercan be programmed to meet changing crop conditions, activate newly added options, indic

OPERATOR’S STATIONSetting the Rotary Disc Overload SpeedNOTE:• Header MUST be attached to the windrower to perform this procedure. The cab display mod

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine. Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab d

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine . Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine. Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab d

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine . Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine. Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab d

TABLE OF CONTENTSEngine Oil Pressure ... 156Electr

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine . Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab

OPERATOR’S STATION7. Press right (C) arrow to select YES. PressSELECT (D).• DWA AUTO UP/DOWN ? is displa ye d on theupper line.• NO/YES is displayed o

OPERATOR’S STATION4. Press SELECT (D) until AUTO RAISE HEIGH T? isdisplayed on the upper line.• Last measurement is displayed on the lowe r line.NOTE:

OPERATOR’S STATION4. Press SELECT (D) until HEADER RE EL SPEED? isdisplayed on the upper line.• RPM/MPH is displayed on t he lower line.5. Press left

OPERATOR’S STATION4. Press SELECT ( D) until SET TIRE SIZE? is displayedon the upper line.• Currently installed tire size is displayed o n thelower li

OPERATOR’S STATION4. Press SELECT (C) until SET ENGINE ISC RPM? isdisplayed on the upper line.• NO/YES is displayed on the lo we r line.5. Press right

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine . Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab

OPERATOR’S STATIONActivating Rotary Disc Speed Control Lock OutNOTE:• This procedure is for rotary disc headers only.• H eader MUST be attached to the

OPERATOR’S STATION6. Press SELECT (D) until DISK SPEED is displayed onthe upper line.• ENABLED/LO C KED is d isplayed on the lower line.7. Press left

OPERATOR’S STATION6. Press SELECT (D) until HEADER FLOAT is displayedon the upper line.• ENABLED/LOCKED is d isp la ye d on the lower line.7. Press le

TABLE OF CONTENTSAttaching an R-Series Header: Hydraulic Center-Link with Optional Self-Alignment ... 232Attaching an R-Series Header: Hydraul

OPERATOR’S STATION4. Press SELECT (B) until SET C ON TROL LOCKS? isdisplayed on the upper line.• NO/YES is displayed on the lower line.5. Press right

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine. Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab d

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine . Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab

OPERATOR’S STATIONActivating the Re el Fore-Aft Control Lock Ou tNOTE:• This procedure is for draper headers only.• H eader MUST be attached to the wi

OPERATOR’S STATION6. Press SELECT (D) until REEL FORE/AFT is displayedon the upper line.• ENABLED/LO C KED is d isplayed on the lower line.7. Press le

OPERATOR’S STATION6. Press SELEC T (D) until HEADER TILT is displayed onthe upper line.• ENABLED/LOCKED is d isp la ye d on the lower line.7. Press le

OPERATOR’S STATION6. Press left (B) or right (C) arrow to cycle between controlswitch lock outs. The displayed control switc hes are asfollows:•HEADER

OPERATOR’S STATION4. Press right (A) arrow to select Yes. Press SELECT (B).5. VIEW ERROR CODES? is displayed on the upper line.• NO/YES is displayed o

OPERATOR’S STATIONSwitching the Installed Header Sensors O n or OffYou can selectively enable or disable header sensors in the event of a malfunction

OPERATOR’S STATION7. Press left (B) arrow to enable a sensor. Press right (C)arrow to disable sensor. Press SELECT (D) to confirmselection and move on

TABLE OF CONTENTS5.4.3 Opening Hood (Highest Position) ...2895

OPERATOR’S STATION3. Press SELECT (B) until DIAGNOSTIC MODE? isdisplayed on the upper line.• NO/YES is displayed on the lower line.4. Press right (A)

OPERATOR’S STATION1. Turn ignition key to RUN, or start the engine. Refer toStarting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab d

OPERATOR’S STATION7. Press left (A) or right (B) a rrow to cycle through list ofheader types.8. When desired header type is displayed pressSELECT (C).

OPERATOR’S STATION3. Press SELECT (B) until DIAGNOSTIC MODE? isdisplayed in upper line.• NO/YES is displayed on the lo we r line.4. Press right (A) ar

OPERATOR’S STATIONTesting the Reel Up/Down Function using the Cab Display Module (CDM)NOTE:• This procedure is for draper headers only.• Header MUST b

OPERATOR’S STATION5. Press SELECT (D) until ACTIVATE FUNC TIONS? isdisplayed on the upper line.• NO/YES is displayed on the lo we r line.6. Press righ

OPERATOR’S STATION1. Start the engine. Refer to Starting the Engine, page152.2. Press PROGRAM (A) and SELECT (C) on cab displaymodule (CDM) to enter P

OPERATOR’S STATIONCAUTIONCheck to be sure all bystanders have cleared the area.7. Press SELECT (D) until ACTIVATE HDR TILT isdisplayed on the upper li

OPERATOR’S STATION3. Press SELECT (B) until DIAGNOSTIC MODE? isdisplayed in upper line.• NO/YES is displayed on the lower line.4. Press right (A) arro

OPERATOR’S STATIONActivating the Hydraulic Purge using the Cab Display Module (CDM)The hydraulic purge removes air from the hydraulic pump system afte

TABLE OF CONTENTSTurn Signal Indicators ...378Accessi

OPERATOR’S STATION7. Press SELECT (B) until ACTIVATE HYD PURGE? isdisplayed on the upper line.• NO/YES is displayed on the lower line.8. Press right (

OPERATOR’S STATION1. Start the engine.Refer to Starting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab displaymodule (CDM) to enter P

OPERATOR’S STATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.7. Press SELECT (E) until KNIFE DRIVE SPD XXXX isdisplayed on the u

OPERATOR’S STATION3. Press SELECT (B) until DIAGNOSTIC MODE? isdisplayed in upper line.• NO/YES is displayed on the lo we r line.4. Press right (A) ar

OPERATOR’S STATIONTesting the Reel Drive Circuit using the Cab Display Module (CDM)IMPORTANT:Do not over speed a drive for a significant length of time

OPERATOR’S STATION5. Press SELECT (B) until ACTIVATE FUNCTIONS? isdisplayed on the upper line.• NO/YES is displayed on the lo we r line.6. Press right

OPERATOR’S STATION1. Start the engine.Refer to Starting the Engine, page 152.2. Press PROGRAM (A) and SELECT (C) on cab displaymodule (CDM) to enter P

OPERATOR’S STATIONCAUTIONCheck to be sure all bystanders have cleared the area.7. Press SELECT (E) until DISC DRV SPD XXXX isdisplayed on the upper li

OPERATOR’S STATION3. Press SELECT (B) until DIAGNOSTIC MODE? isdisplayed in upper line.• NO/YES is displayed on the lower line.4. Press right (A) arro

OPERATOR’S STATION3.18.13 Engine Error CodesThe cab display module (CDM) displays error codes when there is a fault with one of the several sensors th

TABLE OF CONTENTSIndex ...

4 Operation4.1 Owner/Operator ResponsibilitiesCAUTION• It is your responsibility to read and understand this manual completely before operating the wi

OPERATION4.2 Symbol DefinitionsThe following symbols are used to depict functions or reactions at the various instruments and controls.Learn th e meani

OPERATION4.2.2 Windrower Operating SymbolsThese are the symbols used on the console for windrower operation.Figure 4.2: Windrower Operating SymbolsA-T

OPERATION4.2.3 Header FunctionsFigure 4.3: Header Function SymbolsA-ProgramB-HeaderIndexC - Return to CutD - Conveyor/Auger SpeedE-FloatLeftF - Float

OPERATION4.3 Operating the Windrower4.3.1 Operational SafetyCAUTIONFollow these safety precautions:• Wear close fitting clothing and protective shoes w

OPERATION4.3.2 Break-In PeriodThe windroweris ready for normal operation. However there are several items to check and watch out for duringthe first 15

OPERATIONd. Adjust tension on air conditioning (A/C) compressor belt. Refer to Tensioning Air Conditioner (A/C)Compressor Belt, page 348.e. Distribute

OPERATION4.3.5 Engine OperationStarting the EngineDANGER• Avoid possible injury or d eath from a runaway machine.• This machine has safety devices whi

OPERATION2. Ensure lock (A) at the base of the steering column isengaged at cab-forward or engine-forward position.3. Move ground speed lever (GSL) (B

1Safety1.1 Safety Alert SymbolsThis safety alert symbol indicates important safetymessages in this manual and on safety signs onthe windrower.This sym

OPERATIONIMPORTANT:•DoNOT operate starter for longer than 15 seconds at a time.• If engine does not start, wait at least two minutes before trying aga

OPERATIONEngine ISC is useful when operating loads are reduced such as in light crop conditions that do not require themaximum engine rpm. Reduced eng

OPERATION1. Stop windrower and remove key.2. Stand on either platform to access the fuel tankfiller pipe.3. Clean the area around filler cap (A).4. Turn

OPERATIONElectricalThe electrical system voltage is displayed on the cab display module (CDM) when selected with the SELECTbutton on the ground speed

OPERATIONCAUTIONHYDROSTATIC STEERING• Turning the steering wheel varies the hydraulic flow to one drive wheel relative to the other drive wheel.• The r

OPERATIONEntering and Exiting the WindrowerCAUTIONTo provide more secure hand and foot mobility, preventing slipping and possible injury, ALWAYS face

OPERATIONDriving Forward in Cab-Forward ModeCAUTIONOperate both steering wheel and ground speed lever slowly for familiarization. Avoid the commontend

OPERATIONIMPORTAN T:The windrower can be equipped with an automatic steering system for use in the field. An automated steeringsystem is available as a

OPERATIONDriving Forward in Engine-Forward ModeIn the engine-forw ard mode, the Operator’s stat ion is facingtoward the engine. If necessary, swivel o

OPERATIONCAUTIONOperate both steering wheel and ground speed leverslowly while becoming familiar with the machine.Remember that steering is m ore sens

SAFETY1.2 Signal WordsThree signal w ords, DAN GE R, WARNING, and CAUTION, are used to alert you to hazardous situations. Theappropriate signal word f

OPERATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.3. Move the ground speed lever (GSL) (C) rearward todesired speed.4. Steer a

OPERATIONTo stop the windrower:1. SLOWLY return the ground speed lever (GSL) (A) toNEUTRAL and into N-DETENT.2. Turn steering wheel until it locks.3.

OPERATIONAdjust the caster tread width as follows:1. Raise rear of windrower slightly so that most of theweight is off the casters, using a jack or ot

OPERATION4. Position bracket (A) and install back bolts (C).The two sh orter bolt s are installed at the back inboardlocations.5. Install bottom bolts

OPERATIONCAUTIONCheck local laws for width regulations and lighting and marking requirements before transporting on roads.Before driving windrower on

OPERATION8. Set ground speed range switch (A) for ROAD speed.CDM will display ROAD GEAR at (F) if windrower is inengine-forward mode.NOTE:Windrower ca

OPERATIONTowing Header with WindrowerThe windrower can be used to tow a MacDon draper header that has the slow speed transport option installed.Ensure

OPERATIONDANGERTo avoid bodily injury from fall of raised header, always engage safety props when working on or aroundraised header, and before going

OPERATION7. Remove float pin from engaged position (A) and insertin storage location (B). Secure with lynch pin.Figure 4.40: Lift Arms8. Remove pins (A

OPERATIONDisconnect the center-link as follows:13. To unlock the center-link, pull up on latch (A), andposition latch into notch (B) on top of hook.14

SAFETY1.3 General SafetyCAUTIONThe following are general farm safety precautionsthat should be part of your operating procedure forall types of machin

OPERATION5. Position end (B) of the forward section into end (A)of th e aft section and lower forward section in toaft section.Figure 4.46: Transport

OPERATIONIMPORTAN T:To prevent damage to the lift system when loweringheader lift linkages without a header or weight boxattached to windrower, ensure

OPERATION13. Move float pins from storage location (A) to engagedposition (B).Figure 4.52: Lift Linkage14. Start engine and press HEADER DOWN switch (A

OPERATION17. Remove the temporary lift pins (A) (should be loose inlift arm) and place into storage holes on weight box.Figure 4.55: Lift ArmsConverti

OPERATION4. Remove clevis pin (D).5. Push latch (C) and lift tow-bar (A) from hook. Releaselatch and replace clevis pin.6. Unhook to w-ba r from weigh

OPERATION13. Remove pins (A) securing lift linkages to weight boxand retain pins for attaching header to windrower.Disengage lift cylinder safety prop

OPERATIONWARNINGWith final drives disengaged, the windrower mayroll on a sloped surface. Before disengaging finaldrives, attach windrower to towing vehi

OPERATIONCAUTIONNever operate engine in a closed building. Proper ventilation is required to avoid exhaust gas hazards.CAUTIONRemember when working ar

OPERATION4.4 Operating with a H eaderThe M205 Self-Propelled Windrower is designed to use the MacDon R-Series Rotary Header, A-Series AugerHeader, and

OPERATION3. Pull lever (A) and rotate toward header to lower s afetyprop (B) onto cylinder. Repeat for opposite cylinder.Figure 4.66: Safety Prop4. To

This manual contains instructions for SAFETY, OPERATION, and MAINTENANCE/SERVICE for the MacDon M205Self–Propelled Windrower. Featuring the Dual Direc

SAFETY•Provideafirst aid kit for use in case of emergencies.•Keepafire extinguisher on the machine. Be sure thefire extinguisher is properly maintained.

OPERATION4.4.2 Header FloatThe header float feature allows the header to closely follow ground contours and respond quickly to suddenchanges or obstacl

OPERATIONFigure 4.68: Cab D isplay Module (CDM) Float AdjustmentA - CDM Display B - Left Float Adjustment C - Right Float AdjustmentD - Header Tilt Do

OPERATIONHeaderForce Required to Lift Header at the Ends with Lift Cylinder Fully RetractedAuger75–85 lbf (335–380 N)Rotary95–105 lbf (426–471 N)Drape

OPERATIONFloat OptionsFor draper headers without the deck shift option, auger headers, and rotary headers, the float can bepreprogrammed for three type

OPERATION6. Select a second preset with the FLOAT PRESET 2SWITCH (C).7. Repeat Steps 1., Float Options, page 187 and 2., FloatOptions, page 187 to set

OPERATION2. Park windrower on level ground.3. Raise header fully and hold momentarily to allow liftcylinders to rephase.Figure 4.75: Ground Speed Leve

OPERATION8. On high side, remove nut, washer, and bolt (A) thatattaches shim s (B) to link.9. Remove one or both shims (B) and reinstall thehardware (

OPERATION1. To Engage Header:a. Move throttle (A) to adjust engine speed to idle.b. Push the center down and pull up the HEADERDRIVE switch (B) to eng

OPERATIONReversing the HeaderNOTE:The optional hydraulic reversing kit must be installed for auger and draper headers with a conditioner. It isstandar

OPERATIONFigure 4.82: Operator ConsoleA-Program ButtonB-DisplayC-HeaderTiltDownD - Header Tilt UpE - Display SelectorAdjust the header angle as follow

SAFETY• Keep the area used for servicing machinery cleanand dry. Wet or oily floors are slippery. Wet spotscan be dangerous when working with electrica

OPERATION1. If header is attached to windrower, disconnectcenter-link hook from header by pulling up o nhandle (A) to release the locking device and t

OPERATION4.4.6 CuttingHeightFigure 4.86: Operator ConsoleCutting height is adjusted by raising or lowering the header with the HEADER UP (B) or HEADER

OPERATIONProgramming the Return to Cut FeatureFigure 4.87: Operator ConsoleProgram the RETURN TO CUT (RTC) feature as follows:CAUTIONCheck to be sure

OPERATIONUsing the Return to Cut FeatureFigure 4.88: Operator ConsoleA - Return to CutB - HeaderUpC-HeaderDownD - Display E - Header Tilt Up F - Heade

OPERATION4.4.8 Auto Raise HeightThe header canbe automatically raised if programmed into the cab display module (CDM).Refer to the following topics:•

OPERATIONUsing the Auto Ra ise Heig ht FeatureIMPORTAN T:The windrowermust be running with the header engagedat the cuttingheight and the RETURN TO CU

OPERATION4.4.10 Double WindrowingThe double windrow attachment (DWA) deposits two windrows of conditioned material close together to bepicked up by a

OPERATIONDouble Windrow Attachment (DWA) Draper SpeedThe draper speed is controlled with the rotary switch (A)next to the rocker switch on the operato

OPERATION4.5 Attaching and Detaching Headers4.5.1 Attaching a D-Series HeaderRefer to the procedure that is appropriate for the center-link installed

OPERATION3. If necessary, activate the REEL UP sw itch (A) o n theGSL to raise the center-link, so that the hook is abovethe attachment pin on the hea

SAFETY1.4 Maintenance SafetyTo ensure you r safety while ma intain in g the machine:• Review the operator’s manual and all safety itemsbefore operatio

OPERATION7. Adjust position of the center-link cylinder (A) with theREELUPandREELDOWNswitches,andHEADERTILT switches on the GSL to position the hook a

OPERATION11. Engage safety props on both lift cylinders as follows:a. Stop engine and remove key from ignition.b. Pull lever (A) and rotate toward hea

OPERATION14. Remove cle vis pin from storage position (B) in link ag eand insert in hole (A) to engage float sprin gs. Securewith hairpin.Figure 4.106:

OPERATION19. Connect header drive hoses (A) and electricalharness (B) to header. Refer to the draper headeroperator’s manual.Figure 4.109: Header Driv

OPERATION1. Remove the hairpin (A) from pin (B) and remove thepins from both header legs.Figure 4.111: Header LegCAUTIONCheck to be sur e all bystan d

OPERATION4. Slowly drive the windrower forward so the boots (A)enter the header legs (B). Continue to drive slowlyforward until lift linkages contact

OPERATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.10. Start engine and press the HEADER UP switch (A) toraise header to maximu

OPERATION12. Install the pin (B) through header leg, (engagingU-bracket in lift linkage) on both sides and secure withhairpin (A).13. Raise heade r st

OPERATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.17. Start en g ine and activate H EADER DOWN switch (A)on GSL to lower heade

OPERATIONDetaching a D-Series Header: Hydraulic Center-LinkTo detach a D-Series header from an M-Series windrower equipped with a hydraulic center-lin

SAFETY1.5 Hydraulic Safety• Always place all hydraulic controls in Neutralbefore dismounting.• M ake sure that all components in the hydraulic systema

OPERATION5. Remove the pin (B) by removing the hairpin (A) fromheader leg on both sides.6. Lower header stand (D) by pulling spring loadedpin (C). Rel

OPERATION9. Disconnect header drive hydraulics (A) and electricalharness (B) from header and store in support onwindrower left cab-forward side. Refer

OPERATION12. Disconnect center-link by lifting release (B) and lifthook (A) off header.NOTE:If optional center-link self-alignment kit isinstalled, li

OPERATION1. Remove hairpin (A) from pin (B) and remove pin fromleft and right header boots (C) on header.Figure 4.135: Header BootCAUTIONTo prevent da

OPERATION3. If necessary, activate the REEL UP switch (A) on theGSL to raise the center-link, so that the hook is abovethe attachment pin on the heade

OPERATION6. Adjust position of the center-link cylinder (A) withthe REEL UP and REEL DOWN switches. Positionthe hook above the header attachment pin u

OPERATION10. Safety props are located on both of the windrower ’sheader lift cylinders. Engage safety props on both liftcylinders as follows:a. Stop e

OPERATION12. Remove lynch pin from clevis pin (A) in stand (B).13. Hold stand (B) and remove pin (A).14. Position stand to storage position by inverti

OPERATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.18. Start en g ine and activate H EADER DOWN switch (A)on GSL to lower heade

OPERATION1. Remove hairpin (A) from clevis pin (B) and removethe clevis pin from left and right header boots (C)on header.Figure 4.150: Header BootCAU

SAFETY1.6 Tire Safety• Follow proper procedures when mounting a tire on awheel or rim. Failure to do so can produce an explosionthat may result in ser

OPERATION3. If necessary, relocate pin (A) at t he frame linkage asrequired to raise the center-link (B) s o that the hook isabove the attachment pin

OPERATION7. Push down on rod end of link cylinder (B), until hookengages pin on header and is locked.IMPORTAN T:Hook release must be down to enable se

OPERATION10. Engage safety props on both lift cylinders as follows:a. Stop engine and remove key from ignition.b. Pull lever (A) and rotate toward hea

OPERATION12. Remove lynch pin from clevis pin (A) in stand (B).13. Hold stand (B) and remove pin (A).14. Position stand to storage position by inverti

OPERATIONCAUTIONCheck to be sur e all bystan d ers have cleared t he area.18. Start en g ine and activate H EADER DOWN switch (A)on GSL to lower heade

OPERATIONDetaching an A-Series Header: Hydraulic Center-LinkTo detach an A-Series header from a windrower with hydraulic center-link, follow these ste

OPERATION5. Remove hairpin from the clevis pin (A) and remove theclevis pin from left and right header boots (B).Figure 4.167: Header Boot6. Lower t h

OPERATION8. To disengage safety props and for storage, turnlever (A) away from header to raise safety propuntil lever locks into vertical position. Re

OPERATION13. Disconnect header drive hydraulics (A) andelectrical harness (B). Refer to the auger headeroperator’s manual.14. Slowly back windrower aw

OPERATION1. Remove hairpin (B) from clevis pin (A) and remove pinfrom on left and right header boots (C) on header.Figure 4.175: Header BootCAUTIONTo

SAFETY1.7 Battery SafetyWARNING• Keep all sparks and flames away from the batteries,as a gas given off by electrolyte is explosive.• Ventilate when cha

OPERATION3. If necessary, activate the REEL UP switch (A) on theGSL t o raise the center-link so that the hoo k is abovethe attachment pin on the head

OPERATION6. Adjust position of the center-link cylinder (E) with theREEL UP and REEL DOWN switches. Position thehook above the header attachment pin u

OPERATION10. Safety props are located on both of the windrower ’sheader lift cylinders. Engage safety props on both liftcylinders as follows:a. Stop e

OPERATION12. Remove clevis pin from storage position (B) in linkage,and insert in hole (A) to engage float springs. Securewith hairpin.Figure 4.185: H

OPERATION16. Connect header drive hoses (A) and electricalharness (B) to header. R efer to the rotary disc headeroperator’s manual.Figure 4.188: Heade

OPERATIONCAUTIONCheck to be sure all bystanders have cleared the area.2. Start the engine and activate HEADER DOWNbutton (A) on the ground speed lever

OPERATION5. Activate HEADER TILT cylinder switches on groundspeed lever (GSL) to extend or retract center-linkcylinder so that the hook lines up with

OPERATION10. Safety props are located on both of the windrower ’sheader lift cylinders. Engage safety props o n both liftcylinders as follows:a. Stop

OPERATION12. Remove clevis pin from storage po sition (B) in linkage,and insert in hole (A) to engage float sprin gs. Securewith hairpin.Figure 4.199:

OPERATION16. Connect header drive hoses (A) and electricalharness (B) to header. Refer to the rotary disc headeroperator’s manual.Figure 4.202: Header

SAFETY1.8 Welding PrecautionHigh currents and voltage spikes associated with welding can cause damage to electronic components. Beforewelding on any p

OPERATION3. Stop engine and remove key from ignition.4. Pull lever (A) and rotate toward header to lower safetyprop (B) onto cylinder. Repeat for oppo

OPERATION6. Remove clevis pin from location (A) to disengagefloat springs and insert in storage hole (B). Securewith hairpin.CAUTIONTo prevent damage t

OPERATION11. Disconnect header drive hydraulics (A) andelectrical harness (B). Refer to the R-Series HeaderOperator’s Manual.12. Slowly back windrower

OPERATION4.6 Operating with a D-Series H eaderTo operate a D-Series header, the M205 must be equippedwith a draper driver basic kit and a completion k

OPERATION4.6.1 Attaching Header Bo otsHeader boots are required to attach a D-Series Draper Header to the windrower.CAUTIONTo prevent damage to the li

OPERATION4.6.3 Adjusting the Reel Fore-Aft PositionThe reel fore-aft position can be hydraulically adjustedwith the optional reel position system and

OPERATIONFigure 4.218: Operator ConsoleCAUTIONCheck to be sure all bystanders have cleared the area.1. Set the minimum reel speed as follows:IMPORTANT

OPERATION• The displayed value (##.##) = reel speed (rpm or mph or km/h12)• The displayed value (#.##) = reel index valuec. Press FAST (C) or SLOW (D)

OPERATIONCAUTIONCheck to be sure all bystanders have cleared the area.Set the speed of the reel independently of ground speed as follows while operati

OPERATIONSetting Draper Minimum SpeedFigure 4.220: Operator ConsoleCAUTIONCheck to be s ure all bystand e rs have clea re d the area.Set draper minimu

SAFETY1.9 Engine SafetyWARNINGDo NOT use aerosol types of starting aids such as ether. Such use could result in an explosion andpersonal injury.CAUTIO

OPERATIONSetting Draper IndexFigure 4.221: Operator ConsoleCAUTIONCheck to be sure all bystanders have cleared the area.Set draper index as follows:IM

OPERATIONExamples :• W indrower is operating at 8 mph with header index ON and set at 1.5.Display shows: 9.5 1.5 DRAP INDX where 9. 5 (8 + 1.5) is the

OPERATIONDisplayed value (##.#) = draper speed (mph or km/h18).4. Press FAST (C) or SLOW (D) on the CDM until desired draper speed is displayed at (A)

OPERATIONSettingKnifeSpeed“OntheGo”Figure 4.223: Operator ConsoleCAUTIONCheck to be s ure all bystand e rs have clea re d the area.Display and set kni

OPERATION4.6.8 Deck Shift ControlWhen connected to a draper header with the deck shift option, hydraulic deck shift control allows you to s elect thed

OPERATION2. Using HEADER TILT SWITCHES (A) and (B) on theground speed lever (GSL), set center-link to mid-rangeposition (05.0 on Display [E]).Figure 4

OPERATION7. Select a second deck position with the DECK SHIFTswitch (A).8. Repeat step 5., Setting Float Options with Deck Shift,page 259 and step 6.,

OPERATION4.7 Operating with an A-Series HeaderThe M205 must be equipped with an auger drive basic kitand a completion kit as shown. If necessary, obta

OPERATION4.7.1 Auger SpeedAuger Speed onA30-D HeadersOn A30-D Auger Headers, the auger speed is fixed to the knife speed. The auger speed is NOT monito

OPERATION4.7.2 Reel SpeedRefer to your header operator’s manual for recommended reel speed settings for your particular crop.Reel Speed on A30-D Heade

SAFETY1.9.2 Engine E lectronicsWARNINGTampering with the electronic system installation or the original equipment manufacturer (OEM) wiringinstallatio

OPERATIONThe reel speed adjustment range is from 50 to 85 rpm. Adjust the reel speed while the machine is in operationas follows:NOTE:Anychangetothe r

OPERATIONIMPORTAN T:Set the minimum reel speed while stationary with the ground speed lever (GSL) in the N-DETENT position.a. Engage header.b. Set HEA

OPERATION4.7.3 Knife SpeedThe ideal knife cutting speed should achieve a clean cut. Crop types and conditions usually influence the knifeand f orward s

OPERATIONDisplay and set knife speed “on the go” as follows:1. Engage header.2. Press PROGRAM (D) and SELECT (E) on cab display module (CDM) until dis

OPERATION4.8 Operating with an R-Series HeaderThe M205 is equipped with the hydraulics and connectionsto run R -Series Rotary Disc headers.The R85 16-

OPERATIONSetting Disc S peedFigure 4.235: Operator ConsoleA-DisplayB - HeaderIndexC-FastD - Slow E - Display SelectorCAUTIONCheck to be s ure all byst

5 Maintenance and ServicingThe following section will guide you through some of the windrower’s basic m aintenance and service requirements.More detai

MAINTENANCE AND SERVICING5.2 Torque SpecificationsThe following tables give correct torque values for various bolts, cap screws, and hydraulic fittings.

MAINTENANCE AND SERVICINGTable 5.2 SAE Grade 5 Bolt and Grade 5 DistortedThread NutTorque (ft·lbf)(*in·lbf)Torque (N·m )NominalSize (A)Min. Max. Min.

SAFETY1.10 Safety Signs• Keep safety signs clean and legible at all times.• Replace safety signs that are missing orbecome illegib le.• If original pa

MAINTENANCE AND SERVICINGTable 5.4 SAE Grade 8 Bolt and Grade 8 FreeSpinning NutTorque (ft·lbf)(*in·lbf)Torque (N·m )NominalSize (A)Min. Max. Min. Max

MAINTENANCE AND SERVICINGTable5.6MetricClass8.8BoltsandClass9DistortedThread NutTorque (ft·lbf)(*in·lbf)Torque (N·m )NominalSize (A)Min. Max. Min. Max

MAINTENANCE AND SERVICINGTable 5.8 Metric Class 10.9 Bolts and Class 10Distorted Thread NutTorque (ft·lbf)(*in·lbf)Torque (N·m )NominalSize (A)Min. Ma

MAINTENANCE AND SERVICING5.2.3 Metric Bolt Specifications Bolting into Cast AluminumTable 5.9 Metric Bolt Bolting into Cast AluminumBolt Torque8.8(Cast

MAINTENANCE AND SERVICINGTable 5.10 Flare-Type Hydraulic Tube FittingsTorque Value24Flats from FingerTight (FFFT)SAE No.Tube SizeO.D. (in.)ThreadSize

MAINTENANCE AND SERVICING5.2.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)1. Inspect O-ring (A) and seat (B) for dirt orobvious defects.2. Back

MAINTENANCE AND SERVICINGTable 5.11 O-R ing Bos s (ORB) Hyd r au lic Fittings (Adjustable)Torque Value25SAE Dash Size Thread Size (in.)ft·lbf (*in·lbf

MAINTENANCE AND SERVICING5.2.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)1. Inspect O-ring (A) and seat (B) for dirt orobvious defects.2. C

MAINTENANCE AND SERVICING5.2.7 O-Ring Face Seal (ORFS) Hydraulic FittingsTo tighten O-ring face seal (ORFS) hydraulic fittings, follow these steps:1. C

MAINTENANCE AND SERVICINGTable 5.13 O-Ring Face Seal (ORFS) Hydraulic FittingsTorque Value27SAE DashSizeThreadSize (in.)ft·lbf(*in·lbf)N·m-3 Note28––-

Declaration o f ConformityFigure 1: Declaration of ConformityContinued on next page.169887iRevision A

SAFETY1.11 Safety Sign LocationsFigure 1.20: Safety Sign Locations (Left-Hand Side)A - Hazard Sign (MD #135378) B - Cab Door and Rim (MD #166454) C -

MAINTENANCE AND SERVICING5.3 Maintenance Specifications5.3.1 Recommended Fuel, Fluids, and LubricantsStoring Lubricants and FluidsYour machine can only

MAINTENANCE AND SERVICINGLubricants, Fluids, and System CapacitiesTable 5.15 System CapacitiesLubricant/FluidLocation DescriptionCapacityGreaseAs requ

MAINTENANCE AND SERVICINGFilter Part NumbersTable 5.16 M205 Filter Part NumbersFilter Part NumberEngine Oil FilterMD #111974Charge Oil Filter MD #1124

MAINTENANCE AND SERVICINGInch-Pound UnitsSI Units (M e tric )QuantityUnit Name AbbreviationFactorUnit Name AbbreviationFeet per Minuteft/min x 0.304 8

MAINTENANCE AND SERVICING5.4 Engine Compartment HoodThe engine hood has two open positions. The lowest is for general maintenance such as checking and

MAINTENANCE AND SERVICING5.4.2 ClosingHood (Lower Position)1. Grasp the strap at (B) and loop under upper hook (C).IMPORTAN T:Failure to hook strap ma

MAINTENANCE AND SERVICING2. Locate latch (A) behind grill and lift to release hood.3. Raise hood until strap (B) (which should be loopedunder hooks [C

MAINTENANCE AND SERVICING5.5 Maintenance PlatformsSwingaway platform/stair units are provided on both sides of the windrower for access to the operato

MAINTENANCE AND SERVICING1. Push latch (A) and pull platform (B) toward walkingbeam until it stops and latch engages in open position.Figure 5.21: Pla

MAINTENANCE AND SERVICING1. If platform is latched in the open position, push latch (A)to unlock it.2. Grasp handle (B) on platform and push forward u

SAFETYFigure 1.21: Safety Signs (Left-Hand Side)169887 15 Revision A

MAINTENANCE AND SERVICINGNOTE:This procedure describes how to open the cab-forwardleft platform (A): use the same procedure for the rightplatform (B).

MAINTENANCE AND SERVICING3. Remove the nut a nd bolt that secure link ( A) to theframe. Swing link (A) out of the way.4. Pull the front (cab-forward)

MAINTENANCE AND SERVICING5.6 Windrower LubricationWARNINGTo avoid personal injury, before servicing w indrower or opening drive covers, follow procedu

MAINTENANCE AND SERVICING5.6.2 Lubrication PointsRefer to the following illustrations to identify various locations that require lub rica tio n .Figur

MAINTENANCE AND SERVICING5.7 Operator’s Statio n5.7.1 Seat Belts• Keep sharp edges and items that can cause damage away from the belts.• Check belts,

MAINTENANCE AND SERVICING5. With the windrower moving at more than 5 mph (8 km/h):a. Stand up out of the seat.b. The CDM should beep once and display

MAINTENANCE AND SERVICING1. Remove th e five screws (A) s ecuring control panel (B)to console, remove panel, and store in the tray.Figure 5.31: Header

MAINTENANCE AND SERVICING1. Pull handle (A) toward the operator’s seat and movethe console fully forward to ea se accessibility from theunderside of t

MAINTENANCE AND SERVICING1. Place ground speed lev er (GSL) (A) in N-DETENT,shut down engine, and remove key.Figure 5.36: Operator Console2. Check ste

MAINTENANCE AND SERVICING3. Check steering link bolts (A) for looseness and balljoints (B) for any perceptible movement.Figure 5.39: Steering Link4. I

SAFETYFigure 1.22: Safety Sign Locations (Right-Hand Side)A - Hazard Sign on Seat (MD #115148) B - Lift Linkage (MD #166439) C - Frame (MD #166455)D -

MAINTENANCE AND SERVICING3. At the base of the steering column, checkdimension (C) at spring. It should be 5/8 in. (16 mm).Adjust dimension as follows

MAINTENANCE AND SERVICING2. Remove the five screws (A) securing the control panel(B) to the console.3. Remove the control panel (B) and store in the tr

MAINTENANCE AND SERVICING6. Adjust switch (A) as follows:a. Loosen nuts (B) and rotate switch on supportsufficiently so that GSL will contact switch le

MAINTENANCE AND SERVICING10. Reinstall control panel (B) with five screws (A).Figure 5.49: Header Control Panel5.7.6 Heating, Ventilating, and Air Cond

MAINTENANCE AND SERVICING3. Remove filter (A) from tray ( B).Figure 5.51: Fresh Air FilterInspecting And Cleaning Fresh Air Filter Element1. Tap the si

MAINTENANCE AND SERVICING3. Slide filter tray (B) into housing.4. Close and latch housing door (A).Figure 5.53: Filter TrayReturn Air Cleaner/FilterThe

MAINTENANCE AND SERVICING2. Separate the filter (B) from the cover (A).3. Clean or replace filter. If cleaning filter, refer toCleaning Return Air Cleane

MAINTENANCE AND SERVICINGAir Conditioning CondenserThe air conditioning condenser should be cleaned daily with compressed air. More frequent cleaning

MAINTENANCE AND SERVICINGCleaning Air Conditioning Evaporator CoreWARNINGTo avoid cuts from evaporator fins, do NOT use bare hands to brush away clogs.

MAINTENANCE AND SERVICING3. Reattach drain hoses to drain tubes and secure withhose clamps (A).Figure 5.63: HVAC SystemAir Conditioning (A/C) Compress

SAFETYFigure 1.23: Safety Signs (Right-Hand Side)16988717Revision A

MAINTENANCE AND SERVICINGFigure 5.64: HVAC SystemA - Expansion ValveB - Low Pressure Switch C - Electrical ConnectorD-ThermostatE - Heater ValveF - Ev

MAINTENANCE AND SERVICINGTurning E ngine ManuallyTo manually turn the engine with the flywheel, an access hole is provided on the left c ab-forward sid

MAINTENANCE AND SERVICINGIMPORTANT:Clean the area around the plastic cap to ensure nothingfalls into gearbox oil reservoir.5. Clean the area around th

MAINTENANCE AND SERVICINGEngine OilChecking Engine Oil LevelCheck engine oil level frequently and w atch for any signs of leakage.To check the engine

MAINTENANCE AND SERVICINGChanging Engine OilRefer to the following procedures:• Checking Engine Oil Level, page 317• Draining Engine Oil, page 318• Re

MAINTENANCE AND SERVICING2. Clean around the filter head (A).3. Remove filter.4. Clean gasket mating surface.5. Apply a thin film of clean oil to the gas

MAINTENANCE AND SERVICINGEngine intake air is drawn through a duct (A) from thecooling box that precleans the air and then through a dualelement filter

MAINTENANCE AND SERVICINGAir Filter Restriction IndicatorDuring engine operation, the indicator shows the vacuum in inches of H2O and kPa. As dirt acc

MAINTENANCE AND SERVICING6. Check the aspirator duct ope ning (A) for obs tructionsor dama ge . Clean if necessary.Figure 5.78: Engine Air Cleaner7. P

MAINTENANCE AND SERVICING• R emove hardened dirt ridges wherever filter gaskets contact the cleaner housing.• C lean the gasket sealing surfaces of the

SAFETY1.12 Interpreting Safety SignsIn the safety sign explanations below, (a) refers to the top orleft position panel, (b) refers to the bottom or ri

MAINTENANCE AND SERVICING2. Align arrow (A) to UNLOCK position o n end cap, andpush end cap fully onto housing.3. Rotate end cap clockwise until catch

MAINTENANCE AND SERVICINGIMPORTAN T:Air filter element cleaning is NOT recommended due to the possible degradation of the element material. Ifcleaning

MAINTENANCE AND SERVICING1. Remove t he primary filter, refer to Removing PrimaryAir Filter, p age 321.IMPORTANT:When replacing secondary filter, reinse

MAINTENANCE AND SERVICING4. Locate filter (A) on vent line against hydraulicoil reservoir.5. Release hose ten sion clamps (B) a nd slide away fromfilter

MAINTENANCE AND SERVICING1. Stop the engine and remove the key.2. Open the hood, refer to 5.4.3 Opening Hood (HighestPosition), page 289.3. On the bot

MAINTENANCE AND SERVICINGInstalling Primary Fuel FilterIMPORTAN T:Do NOT prefill filter with fuel. Prefilling c an contaminate the fuel system.NOTE:If re

MAINTENANCE AND SERVICINGNOTE:If replacing filter, refer to Filter Part Numbers, page 286.1. Screw the new secondary filter (A) onto the filter mountunti

MAINTENANCE AND SERVICING3. Close fuel supply valve (A). Located on the bottom ofthe fuel tank.Figure 5.96: Bottom of Fuel Tank4. Placea5U.S.gallon(20

MAINTENANCE AND SERVICING7. Add some clean fuel to tank to flush out anyremaining contaminants.8. Reattach fuel supply hose (A) to fitting. Installclamp

MAINTENANCE AND SERVICINGSystem PrimingControlled venting of air is provided at the injection pump through the fuel drain manifold. Small amounts of a

SAFETY3. MD #166425a. Roll-over hazardb. WARNING• Stop the engine and remove the key fromignition before servicing, adjusting, lubricating,cleaning, o

MAINTENANCE AND SERVICINGEngine Cooling SystemThe engine cooling system is design ed to maintain the engine operating temperature within the specifiedo

MAINTENANCE AND SERVICING1. Open the hood, refer to 5.4.3 Opening Hood (HighestPosition), page 289.2. Open the platform. Refer to 5.5.1 Opening Platfo

MAINTENANCE AND SERVICINGChanging CoolantCoolant should be drained and the system flushed and fille d with new c oo la nt every 2000 hours or 2 years.Re

MAINTENANCE AND SERVICING5. Remove the radiator cap and open radiator drainvalve (A) located at the bottom of the engine side ofthe radiator lower tan

MAINTENANCE AND SERVICING11. Open heater shut-off valve (A).12. Start engine and turn temperature control knob toHIGH. Run engine until normal operati

MAINTENANCE AND SERVICING3. Remove cap (A) from coolant recovery tank (B) andadd coolant until one-half full.NOTE:For coolant specifica tions, refer to

MAINTENANCE AND SERVICINGCharge Air CoolingAfter the intake air passes through the air filter, it passesthrough the turbocharger (A) that boosts the a

MAINTENANCE AND SERVICING6. Blow debris out of ducts (A) with compressed air.7. Clean screen with compressed air.Figure 5.114: Engine Cooling System8.

MAINTENANCE AND SERVICING2. Lift latch (A) and open the right hand access door (B).Figure 5.116: Engine Cooling System3. Slide out the oil cooler / ai

MAINTENANCE AND SERVICING5. Remove wing nut (A) and open access door (B) at topof cooling box.NOTE:Fins on coolers can be very easily bent whichmay in

SAFETY5. MD #166439a. Crushing hazardb. DANGER• Rest header on ground or engage safety propsbefore going under unit.Figure 1.28: MD #1664396. MD #1664

MAINTENANCE AND SERVICINGAdjusting Screen Cleaner Duct to Screen C learanceCheck cleara nce between tra ilin g edge of screen cleanerduct (A) and scre

MAINTENANCE AND SERVICINGGearboxChecking Lubricant L evel and Adding LubricantCAUTIONPark on a flat, level surface, header on the ground, and the groun

MAINTENANCE AND SERVICING1. Stop engine and remove key.2. Place a 1 US gallon (4 liters) drain pan underthe gearbox.3. Remove drain plug (B) and allow

MAINTENANCE AND SERVICINGBeltsTensioning Alternator/Fan BeltThe alternator, water pump, and fan belt are automatically tightened. Manual adjustment is

MAINTENANCE AND SERVICING13. Install new compressor belt (A).14. Pry compressor away from engine so that a force of8–12 lbf (35–55 N) deflects the belt

MAINTENANCE AND SERVICING3. Loosen compressor mounting hardware (B) and pushcompressor towards en g ine to release tension.4. Remove belt (A) from com

MAINTENANCE AND SERVICING5.7.8 Electrical SystemPreventing Electrical System DamageTo preven t electrical system damage, take the followingprecautions

MAINTENANCE AND SERVICING•DoNOT stac k storage batteries on top of each other.Battery Main Disconnect SwitchA battery main disco nnect switch is locat

MAINTENANCE AND SERVICINGCharging the BatteryCAUTION• Ven tilate the area where batter ies arebeing charged.• D o NOT charge a frozen battery. Warm to

MAINTENANCE AND SERVICINGCAUTIONFollow all instructions and precautions furnished by the battery charger manufacturer, including thefollow ing:• Charg

SAFETY7. MD #166450a. Hot surface hazardb. WARNING• Toavoidinjury,keepasafedistancefromhot surface.Figure 1.30: MD #1664508. MD #166451a. Rotating fan

MAINTENANCE AND SERVICINGBoosting the BatteryA 12 volt battery can be connected in parallel (+ to +) with the windrower battery. Use heavy-duty batter

MAINTENANCE AND SERVICINGWARNING• If electro lyte is sp illed or splashed on clothingor on the body, neutralize it immediately with asolution of bakin

MAINTENANCE AND SERVICING3. The battery main disconnect switch (A) is located onthe right-hand frame rail be sid e the batteries. Ensurebattery switch

MAINTENANCE AND SERVICING1. The battery main disconnect switch (A) is located onthe right-hand frame rail beside the batteries. Ensurebattery switch (

MAINTENANCE AND SERVICING1. Stop the engine and remove the key.2. Open the right cab-forward platform to expose thebatteries. Refer to 5.5.1 Opening P

MAINTENANCE AND SERVICING1. Position windrower on level groun d in front of a ve rtica lsurface in accorda nc e w ith the illustration.2. Shut down en

MAINTENANCE AND SERVICING• Upper limit of the beam NOT higher than 49-3/4 in.(1263 mm) above ground at a distance of 25 ft. (7.5 m)from the headlight.

MAINTENANCE AND SERVICING3. Pinch the wire retainer (A) and lift away from hooks.4. Remove bulb (B) from body.IMPORTAN T:Do NOT touch the glass of the

MAINTENANCE AND SERVICING7. Replace rubber insulator boot (A).8. Push connector onto light bulb.Figure 5.154: Headlight Assembly9. Position headlight

MAINTENANCE AND SERVICING2. Adjust lights with screws (A).Figure 5.157: Field LightsReplacing Field Light Bulb1. Remove twoscrews (A), and remove ligh

SAFETY9. MD #166454a. General hazard pertaining to machine operationand servicing.b. CAUTIONTo avoid injury or death from improper or unsafemachine op

MAINTENANCE AND SERVICING2. Hold onto the handholds (A) on the cab front cornersand stand on the header anti-slip strips when removingthe forward field

MAINTENANCE AND SERVICING7. Match slots on new bulb (B) with lugs (D) in optical unitand insert bulb into unit.8. Secure bulb with wire retainer (A).9

MAINTENANCE AND SERVICING1. Shut down engine and remove key. Turn lights ON.2. Loosen bolt (A) and nut (B) (located inside light /mirror support).3. P

MAINTENANCE AND SERVICINGTo remove and replace the HID lamp assembly, followthese steps:1. Disconnect lamp connector (A) from electricalharness (B).Fi

MAINTENANCE AND SERVICING9. Connect lamp plug (A) to main harness connector (B).Figure 5.169: HID Auxiliary Light HarnessFlood Lights: RearAdjustingRe

MAINTENANCE AND SERVICING1. Shut down engine, and remove key. Turn lights OFF.2. Remove two screws (A), and remove light bezel (B).3. Remove light fro

MAINTENANCE AND SERVICINGReplacing Bulbs in Red and Amb e r LightsTo replace bulbs in red and amber lights, follow these steps:DANGERStop engine and r

MAINTENANCE AND SERVICING2. In the grill of the hood, remove two screws (A) fromlight (B), and remove light.3. Remove connector from light.4. Connect

MAINTENANCE AND SERVICING2. Turn lens (A) counterclockwise to unlock lens frombase and remove lens.Figure 5.178: Warning Beacons3. Pinch retainer (A)

MAINTENANCE AND SERVICING5. Disconnect harness from lamp.IMPORTAN T:Do NOT touch the glass of the halogen bulb as the oilsor other chemicals from your

SAFETY11. MD #166456a. Battery acid hazardb. WARNING• Corrosive and poisonous battery acid. Acid canseverely burn your body and clothing.Figure 1.34:

MAINTENANCE AND SERVICING7. Place retainer (A) over lamp and pinch tabs to sec ureretainer to socket.Figure 5.182: Beacon Lamp Assembly8. Line up the

MAINTENANCE AND SERVICING9. Turn the lens clockwise to lock it in place.Figure 5.184: Warning Beacons169887 375 Revision A

MAINTENANCE AND SERVICINGReplacing a Console Gauge LightTo replace a light inside one of the console gauges, follow these steps:1. Shut down engine an

MAINTENANCE AND SERVICINGReplacing the Cabin Dome LightTo replace a cabin dome light, follow these steps:1. Shut down engine.2. Remove two screws (A)

MAINTENANCE AND SERVICINGTurn Signal IndicatorsIf the turn signal indicators on the cab display module (CDM) do NOT function, contact your MacDon Deal

MAINTENANCE AND SERVICINGChecking and Replacing Fuses1. To check fuse, pull fuse (A) out of receptacle andvisually examine.2. To replace fuse, insert

MAINTENANCE AND SERVICINGFuse Box DecalFigure 5.193: Fuse Decal169887 380 Revision A

MAINTENANCE AND SERVICINGInspecting and Replacing 125A Main FusesThe 125A main fuse holders are located on the frame under the right cab-forward side

MAINTENANCE AND SERVICING8. Close cover (B) and secure with tab (A).9. Return platform to operating position. Ensurelock engages.Figure 5.196: 125A Ma

MAINTENANCE AND SERVICINGWARNING• Use a piece of cardboard or paper to searchfor leaks.•IfANYfluid is injected into the skin, it mustbe surgically remo

Whole Body and Hand-Arm Vibration LevelsThe weighted root mean square acceleration, to which the whole body is subjected, ranges from 0.57 to 1.06 m/s

SAFETY12. MD #166457a. General hazard pertaining to machine operationand servicingb. CAUTIONTo avoid injury or death from improper or unsafemachine op

MAINTENANCE AND SERVICINGNOTE:A sight glass is provided under the hood on the rightside of the tank. It indicates oil level and signs ofcontamination.

MAINTENANCE AND SERVICINGHydraulic Oil C oolerThe hydraulic oil coo ler is loc ated inside the cooling box behind t he radiator.It should be cleaned d

MAINTENANCE AND SERVICINGRemoving Lift FilterChange the lift filter at the same time that the hydraulic oil is changed (1500 hours or every 2 years).IM

MAINTENANCE AND SERVICINGInstalling Lift FilterNOTE:To v ie w filter specifications, refer to Filter Part Numbers,page 286.1. Clean the gasket groove (B

MAINTENANCE AND SERVICINGTable 5 .19 Relief Valve a nd Overload SettingsHeader ModelApplication/SystemWindrower DifferentialRelief Setting(Header Atta

MAINTENANCE AND SERVICINGAdjusting Header D rop RateThe header should lower gradually when the lower header switch is pressed. From full height to gro

MAINTENANCE AND SERVICINGTo adjust the reel drop rate, follow these steps:1. Lower header to ground, stop the engine, and removethe key.2. Open the le

MAINTENANCE AND SERVICINGChecking Transmission Oil P ressureIMPORTAN T:Rated charge pressure MUST be maintained under all conditions of operation to p

MAINTENANCE AND SERVICING3. Locate the test port (A) which is located on the chargefilter head. Clean test port fitting and attach hose tothe fitting.4.

MAINTENANCE AND SERVICINGHoses and LinesCheck hydraulic hoses and lines daily for signs of leaks.WARNING• Avoid high-pressure fluids. Escaping fluid can

SAFETY13. MD #166461a. Hot fluid under pressure hazardb. CAUTION• C oolant is under pressure and may be hot.Never remove radiator cap when engine is ho

MAINTENANCE AND SERVICINGDANGER• N EVER use force on an inflated or partially inflated tire. Make sure the tire is correctly seated beforeinflating to op

MAINTENANCE AND SERVICING1. Tighten drive wheel nuts (A). Ensure nuts and studsare dry with no lubricant or Never-Seez®compound.Torque each to 375 lbf

MAINTENANCE AND SERVICINGNOTE:For lubricant specifications, refer to Lubricants, Fluids, and System Capacities, page 285.DANGERStop engine and remove k

MAINTENANCE AND SERVICINGChanging Wheel Drive LubricantThe wheel drive lubricant should be changed after the first 50 hours and then in accordance with

MAINTENANCE AND SERVICINGRaising Drive WheelThis procedure can be used on both drive wheels.CAUTIONHeader MUST be removed and NO weight box installed.

MAINTENANCE AND SERVICINGRemoving Drive WheelCAUTIONUse a suitable lifting device capable of supportinga minimum of 2000 lbs (907 kg) to lift the whee

MAINTENANCE AND SERVICINGLoweri ng Drive WheelThis procedure can be used on both drive wheels.CAUTIONJack stand must be capable of supporting a minimu

MAINTENANCE AND SERVICINGMeasure tire pressure with a gauge every year. Caster tire pressure should be 10 psi (69 kPa).To maintain pressure, visually

MAINTENANCE AND SERVICINGFigure 5.227: Formed Caster Wheel TighteningSequenceServicing Caster Whe elsRefer to the following procedures:• Raising Caste

MAINTENANCE AND SERVICING3. Raise the end of walking beam (A) until the casterwheel assembly (B) is slightly off the ground. Use asuitable lifting dev

SAFETY15. MD #166465a. Loss of control hazardb. WARNINGTo avoid serious injury or death from loss of control:• Do not make abrupt changes insteering d

MAINTENANCE AND SERVICING3. Remove the eight wheel nuts (A) that sec ure theaxle (B) to the wheel (C).4. Separate axle (B) and wheel (C).Figure 5.232:

MAINTENANCE AND SERVICINGRemoving Formed Caster Wheel1. Raise caster wheel, refer to Raising Caster Wheel(Formed and Forked), page 402.2. Remove the s

MAINTENANCE AND SERVICINGBallast RequirementsFluid b allasting of rear caster tire s is recommended to provid e adequate machine stability w hen us in

MAINTENANCE AND SERVICING5.7.11 Maintenance ScheduleThe Maintenance Schedule specifies the recommended periodic maintenance procedures and service inte

MAINTENANCE AND SERVICINGMaintenance Schedule/RecordWINDROWER SERIAL NUMBER: ___________________Combine this record with the record in the header oper

MAINTENANCE AND SERVICINGMaintenanceRecordAction: - Check - Lubricate  - Change  -Clean  -AddForked Caster SpindleBearingsGearbox Oil LevelTop

6 Troubleshooting6.1 Engine TroubleshootingSymptomProblemSolution SectionMove GSL to NEUTRAL.Move steering wheel to lockedposition.Starting theEngine,

TROUBLESHOOTINGSymptomProblemSolution SectionEngine out of timeContact Dealer.Contact Dealer.Insufficient oilAdd oil.Adding Engine Oil,page 319Low or h

TROUBLESHOOTINGSymptomProblemSolution SectionIncorrect timingContact Dealer.Contact Dealer.Engine oil viscosity too high Use recommended oil.Lubricant

SAFETY17. MD #174436a. High pressure oil hazardb. WARNINGDo not go near leaks• H igh pressure oil easily punctures skin causingserious injury, gangren

TROUBLESHOOTINGSymptomProblemSolution SectionLow coolant levelFill reserve tank to proper level.Check system for leaks.Water only for coolant Replace

TROUBLESHOOTINGSymptomProblemSolution SectionImproper type of fuelConsult your fuel supplier, and useproper type fuel for conditions.FuelSpecifications

TROUBLESHOOTINGSymptomProblemSolution SectionAspirator pluggedClean out aspirator.Air I ntake System,page 319Air filters requirefrequent cleaningPre-cl

TROUBLESHOOTING6.2 Electrical TroubleshootingSymptomProblemSolution SectionDefective battery Have ba tt ery tested. Battery, page 3 50Loose or corrode

TROUBLESHOOTING6.3 Hydraulics TroubleshootingSymptomProblemSolution SectionAppropriate solenoids not beingenergized by activating switchContact Dealer

TROUBLESHOOTING6.4 Header Drive TroubleshootingSymptomProblemSolution SectionHeader DRIVE switch in cabnot engagedEngage HEADE R DRIVE switch.Engaging

TROUBLESHOOTING6.5 Traction Drive TroubleshootingSymptomProblemSolution SectionLow hydraulic oil levelStop engine, and add oil to hydraulicsystem.Chec

TROUBLESHOOTINGSymptomProblemSolution SectionPump arms havebroken shaftor loose hardwareRepair or tighten.Brakes binding or notreleasing fullyCheck pr

TROUBLESHOOTINGSymptomProblemSolution SectionBroken pump arm or shaftContact Dealer.Contact Dealer.One final drive disengaged Engage final drive .Final

TROUBLESHOOTING6.6 Steering and Ground Speed Control TroubleshootingSymptomProblemSolution SectionMachine will notsteer straightLinkage worn or looseA

TROUBLESHOOTING6.7 Cab Air TroubleshootingSymptomProblemSolution SectionBurned out motorBurned out switchMotor shafttight or bearingswornFaulty wiring

TROUBLESHOOTINGSymptomProblemSolution SectionLow refrigerant levelAdd refrigerant. Contact Dealer.Clutch coil burned out ordisconnectedBlower motordis

TROUBLESHOOTINGSymptomProblemSolution SectionCompressor clutch slippingRemove clutchassembly for serviceor replacement.Thermostat defective orimproper

TROUBLESHOOTINGDefective winding or improperconnection in compressorclutch coil or relayExcessive charge in systemLow charge insystemExcessive m o ist

TROUBLESHOOTING6.8 Operator’s Station TroubleshootingSymptomProblemSolution SectionRough rideSeat suspension not adjusted foroperator’s weightAdjust s

7 Options and Attachments7.1 Available Options and AttachmentsThe following options and attachments are available through your MacDon Dealer. The Deal

OPTIONS AN D ATTACH MENTS7.1.6 Completion Kit for Auger and Draper Header DrivesUsed to allow operation of a draper or auger header. Requires installa

OPTIONS AND ATTACHMENTS7.1.12 HID Auxiliary LightingProvides additional field lighting. The kit includes two cab-mounted high intensity discharge (HID)

OPTIONS AN D ATTACH MENTS7.1.18 Reversible FanThis kit is foruse in high debris conditions.MD #B56597.1.19 Self-Aligning Center-LinkAllows the center-

OPTIONS AND ATTACHMENTS7.1.23 Weight BoxTo m ov e t he wi ndrower without an attached header, attach the weight box to the header lift system. The wei

2 Description2.1 DefinitionsThe following terms and acronyms may be used in this manual.TermDefinitionA-Series header MacDon auger headerAPI American Pe

8 Engine Error CodesExample: cab display module (CDM) displays the Error Code 110S 16F 28C1. 110S - S represents the SPN column. Locate code 110 in th

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage0 Red 148Accelerator pedal or leverposition se

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage3 Amber 428Water in fuel sensor circuit- Volta

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2 Amber 433Intake manifold pressuresensor circ

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage0Red 155Intake manifold airtemperature high -

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage3 Amber 231Coolant pressure senso rcircuit - V

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage0 Red 449 159Fuel pressure high -Data valid bu

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage1 Red 598AlternatePotential(Voltage)Electrical

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage3 Amber 263FuelTemperatureEngine fuel temperat

DESCRIPTIONTermDefinitionNPTNational PipeThread: a style of fitting used for low pressure port openings. Threadson NPT fittingsare uniquely tapered for a

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2 Amber 431 91AcceleratorPedal LowIdle SwitchA

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage629 12 Red 111Controller #1Engine control modu

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2111Cylinder #1 injector erratic,intermittento

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2115Cylinder # 5 injectorerratic, intermittent

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2 Amber 753Engine speed/position#2 camshaft sy

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage3 Amber 386 516Sensor supplyvoltage #1circuit

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage3 Amber 272High fuel pressuresolenoid valve ci

ENGINE ERROR CODESJ1939SPNJ1939FMILampColorCumminsCodeJ1939SPNCumminsDescriptionCategoryCDM ErrorMessage2629 15 None 2347SystemDiagnosticCode #1Turboc

9 Cab Display Module (CDM) Error CodesNOTE:In the case of dual codes being shown for an item (primarily the solenoid valves), the first code indicates

DESCRIPTION2.2 SpecificationsENGINETypeCummins QSB-6.7L 6 Cylinder Turbo Diesel (B20 bio-diesel approved)Displacement409 cu.in. (6.7 L)Rated220hp(164kW

CAB DISPLAY MODULE (CDM) ERROR CODESCodes C DM Display DescriptionE31 E131 BYPASS VA LVE P52Bypass valve solenoid P52 fault detectedE32 E132 HEADER UP

CAB DISPLAY MODULE (CDM) ERROR CODESCodes CDM Display DescriptionE72 ##.# HIGH V OLTSSystem voltageabove15.5VDCError codes E73 to E100 not allocatedE1

IndexAA-Series headerA30-Dauger speed ... 262knife speed “on the go”... 266re

INDEXauto raise height ... 105double windrower attachment (DWA) ... 103drive manifold ...

INDEXentering/exiting... 159reverse in cab-forward mode... 161reverse in engine-fo

INDEXfuel filter... 327installing prim ary fuel filter ... 329installing s

INDEXcleaning ... 310removing/in sta llin g ... 309hydraulic fitti

INDEXfuel system ... 326priming the fuel system... 333fuel, fluids, and l

INDEXcase drain kit... 429center-linkself-aligning center-link ... 432comp

DESCRIPTIONSYSTEM CAPACITIESFuel tank97 U.S. Gallons(367L)Cooling 7.9 U.S. Gallons (30 L )Hydraulic rese rvo ir17.2 U.S. Gallons (65 L)HEADER DRIVETyp

INDEXsteering... 301adjusting steering chain tension ... 303adjusting ste

CUSTOMERSMacDon.comDEALERSPortal.MacDon.comTrademarks of products are the marks of theirrespective manufacturers and/or distributors.Printed in Canada

DESCRIPTIONCABTypeSpring/shocksuspensionWidth63 in. (1600 mm)Depth68.3 in. (1735 mm) (at top of window)Height64.6 in. (1640 mm)DimensionsVolume125 cu.

IntroductionThis manual contains information on the MacDon M205 Self-Propelled Windrower which, when coupled with oneof MacDon’s auger, rotary, or dra

DESCRIPTION2.3 Windrower DimensionsFigure 2.1: Windrower Dimensions – ForwardA-DriveTire TreadB-DriveTire HubsC-DriveTiresF - 45-3/4 in. (1160 mm) G -

DESCRIPTIONTire SizeWheel PositionTread (A)in. (mm)Hubs (B)in. (mm)Tires (C)in. (mm)Inner/O uter(Shipping)126-1/8 (3203) 140-9/16 (3571) 149-5/16 (379

DESCRIPTION2.4 Component LocationFigure 2.3: Front Cab-Forward ViewA - Header Lift Leg B - Header Float Springs C - Operator’s StationD - Windshield W

DESCRIPTIONFigure 2.4: Rear Cab-Forward ViewA - Caster WheelB - Walking BeamC - Tail Lights - Cab-Forward (Option)D - Engine Compartment HoodE - Winds

3 Operator’s StationThe operator ’s station is designed for operating the windrower in a cab-forward mode (working mode) or in anengine-forward mode (

OPERATOR’S STATION2. Adjusting only fore-aft:a. Loosen nuts (A) under console.b. Move console as required.c. Tighten nuts (A).Figure 3.3: Seat Fore-Af

OPERATOR’S STATION3.2 Operator Presence SystemThe Operator Presence System is a safety feature designed to deactivate or alarm selected systems whenth

OPERATOR’S STATION3.3 Operator’s Seat AdjustmentsThe operator’s seat has several adjustments. Refer to the following for the location and description

OPERATOR’S STATION3.3.3 Vertical DampenerAdjusts suspension dampening.INCREASE: Turn knob (A) counterclockwise.DECREASE: Turn knob (A) clockwise.Figur

List of RevisionsAt MacDon, we’re continuously making improvements: occasionally these improvements impact productdocumentation. The following list pr

OPERATOR’S STATION3.3.5 Fore-AftIsolatorLockLocks seat fore-aft isolator.LOCK: Push lever (A) down.UNLOCK: Pull lever (A) up.Figure 3.8: Fore-Aft Isol

OPERATOR’S STATION3.3.7 Armrest AngleAdjusts angleof armrest.INCREASE: Rotate knob (A) clockwise.DECREASE: Rotate knob (A) counterclockwise.Figure 3.1

OPERATOR’S STATION3.4 Training SeatA wall-mounted fold-up training seat complete with seat belt is provided.WARNING• The training seat is provided for

OPERATOR’S STATION3.5 Seat BeltsThe windrower is equipped with a seat belt on the operator’s and trainer’s seats.WARNINGThe seat belt can help ensure

OPERATOR’S STATION3.6 Steering Column AdjustmentThe steering column can be adjusted to suit each particular Operator and for easier entry to and exit

OPERATOR’S STATION3.7 LightingThe field and road light switches are located on a panel inthe cab headliner.The position of the operator’s station (cab-

OPERATOR’S STATIONThe two field lights (A) at the rear of the cab are adjustable.Refer to Adjusting Rear Flood Lights, page 368.The two swath lights (B

OPERATOR’S STATION• Amber turn signals and hazard lights (A) on mirrorsupports front view• H eadlights (B) in hood with low/highThe two headlights in

OPERATOR’S STATION• Red lights (C) in hoodNOTE:The hazard lights must be activated with the sw itch onthe ca b display mod ule (CDM) when driving on t

OPERATOR’S STATION3.7.5 HID Auxiliary Lighting (Optional)Two optional High Intensity Discharge (HID) lights (MD #B5596) provide additional lighting du

Serial NumberIf you requireMacDon technical assistance, please have the serial number recorded and ready before you call.Record the model number, mode

OPERATOR’S STATION3.8 Windshield WipersThe w indshield wiper controls are located in thecab headliner. The illustratio n shows the controls incab-forw

OPERATOR’S STATION3.9 Rear View MirrorsTwo outside mounted, adjustable mirrors (A) provide a rearview when the windrower is in cab-forward mode.A sing

OPERATOR’S STATION3.10 Cab TemperatureThe cab environment is controlled by a climate control system that provides clean air-conditioned or heated air

OPERATOR’S STATION3.10.3 ClimateControlsA – BLOWER Switch controls the blower speed.• OFF/LOW/MEDIUM / HIGHB – Air Conditioning (A/C) Switch controls

OPERATOR’S STATION3.11 Interior LightsTwo interior lights are installed in the ca b head lin er.A low intensity LED light (A) is located directly over

OPERATOR’S STATION3.12 Operator Am enitiesThe operator ’s station includes the following amenities:Operator’s ConsoleA - Auxiliary po we r outletB - U

OPERATOR’S STATIONManual S torageA manual storage case (A) is located under the trainingseat.Figure 3.39: Operator’s Manual StorageCoat HookA coat hoo

OPERATOR’S STATION3.13 RadioA radio is available as optional equipment from your Dealer.3.13.1 AM/FM RadioA space (B) is provided in the cab headliner

OPERATOR’S STATIONThe knockout (A) is located on the exterior right-hand rearcorner post of the cab, under the roof, between the hornand the light.Fig

OPERATOR’S STATION3.14 HornThe horn is activated by pushing button (A) located on thepanel in the headliner.Sound the horn three times prior to starti

OPERATOR’S STATION3.15 Engine Controls and GaugesThe following engine controls and gauges are convenientlylocated on the operator ’s console.A – Ignit

OPERATOR’S STATION3.16 Windrower ControlsConsole Controls:A – TURN SIGN ALS activate turn signals on windrowerand header• Push-ON / Push-OFFB – GROUND

OPERATOR’S STATIONThe autosteer engagement switch harness end (A) isbeneath the cab between the fuel tank and evaporator box.Figure 3.50: Autosteer Ha

OPERATOR’S STATION3.17 Header ControlsAll header controls are conveniently located on the operator’s console and on the ground speed lever (GSL) handl

OPERATOR’S STATION3.17.3 GroundSpeed Lever (GSL) Header SwitchesThe swit ch es on the GSL (A) control the mos t commonheader functions.NOTE:A decal (B

OPERATOR’S STATIONDisplay Selector SwitchPressing the display selector switch (A) selects anddisplays the settings on the cab display module (CDM) top

OPERATOR’S STATIONHeader Position SwitchesUse the header position switches on the ground speed lever (GSL) to adjust the position of the header, relat

OPERATOR’S STATION3.17.4 Console Header SwitchesThe operator’s console contains switches for the following header functions:Deck Shift/Float Preset Sw

OPERATOR’S STATIONDouble Windrow Attachment (DWA) / Swath Roller Switch (if installed)With Double Windrow attachment• If switch (A) is installed in th

OPERATOR’S STATION3.18 Cab Display Module (CDM)3.18.1 Engine and Windrower FunctionsFigure 3.62: CDM (Cab Display Module) Engine and Windrower Functio

TABLE OF CONTENTSDeclaration of Conformity...

OPERATOR’S STATION3.18.2 Header FunctionsFigure 3.63: Cab Display Module (CDM)A-DisplayB - Select Switch C - Float Switch – Header Right SideD - Float

OPERATOR’S STATION.3.18.3 Operating ScreensThe cab display module (CDM) and the windrower control module (WCM) provide information on several function

OPERATOR’S STATIONEngine-Forward, Engine RunningDisplay DescriptionROAD GEAR (Upper Line)Ground speed range switch in high range.#####.# ENGINE HRS (U

OPERATOR’S STATIONDisplay (lower or upper line) Description##.# ACRES/HOUR##.# HECTARES/HOUR (if m etric)Actual cutting rate in acres (hectares)/hour.

OPERATOR’S STATIONCab-Forward, Engine Running, Header Engage d, Draper Header, Index Switch ONScroll through display with cab display module (CDM) swi

OPERATOR’S STATIONCab-Forward, Engine Running, Header Engaged, Rotary Header InstalledScroll th rough display with cab display module (CDM) switch or

OPERATOR’S STATIONDisplay (upper line) DescriptionIN PARKGSL in N-DETENT po sition .<LEFTTURN Indicates left turn when left arrow is pressed on CDM

OPERATOR’S STATION3.18.4 Cab D isplay Module (CDM) Warning/AlarmsThe CDM displays warnings and sounds alarms to notify of abnormal windrower status at

OPERATOR’S STATIONDisplay Warnings and AlarmsInforms Operator of abnormal windrower conditions.Figure 3.66: CDM Display Warnings and A larmsDisplay (A

OPERATOR’S STATIONDisplay (A) Flashing Alarm Tone DescriptionENGINE OIL PRESSURE XContinuous loud tone until oilpressure is regainedLow engin e oil pr