Macdon D65 User Manual download pdf (Page 3)

169784 1 Revision A

TABLE OF CONTENTS

GENERAL SAFETY .................................................................................................................................................. 3

RECOMMENDED TORQUES ................................................................................................................................... 5

A. GENERAL .......................................................................................................................................... 5

B. SAE BOLTS ....................................................................................................................................... 5

C. METRIC BOLTS ................................................................................................................................ 5

D. FLARE TYPE HYDRAULIC FITTINGS ............................................................................................. 6

E. O-RING BOSS (ORB) HYDRAULIC FITTINGS ................................................................................ 6

F. O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS .................................................................... 7

CONVERSION CHART ............................................................................................................................................. 8

STEP 1. PREPARE HEADER ................................................................................................................................ 9

STEP 2. INSTALL FRONT AXLE ........................................................................................................................ 10

STEP 3. INSTALL HEADER ELECTRICAL HARNESS ..................................................................................... 12

STEP 4. INSTALL FRONT SUSPENSION .......................................................................................................... 13

STEP 5. INSTALL REAR SUSPENSION ............................................................................................................ 14

STEP 6. INSTALL REAR FIXED AXLE ............................................................................................................... 15

STEP 7. INSTALL REAR SWING AXLE ............................................................................................................. 17

STEP 8. CHECK AXLE SUBASSEMBLIES ........................................................................................................ 18

STEP 9. INSTALL WHEELS ................................................................................................................................ 19

STEP 10. ADJUST AXLE BRACE ........................................................................................................................ 20

STEP 11. INSTALL LIGHTS .................................................................................................................................. 21

A. ATTACH LIGHTS ............................................................................................................................ 21

I. ENDSHIELD LIGHT ............................................................................................................................... 21

II. REEL ARM LIGHT ................................................................................................................................. 22

B. INSTALL LIGHT WIRING HARNESS .............................................................................................. 23

C. INSTALL SPLICE ............................................................................................................................ 24

D. CONNECT HARNESS ..................................................................................................................... 25

I. NORTH AMERICA/AUSTRALIA/CIS (with module) ............................................................................... 25

II. EUROPE (WITHOUT MODULE) ............................................................................................................ 25

E. ELECTRICAL SCHEMATICS: 2013 MODEL YEAR ....................................................................... 26

I. NORTH AMERICA / AUSTRALIA / CIS: WITH MODULE ...................................................................... 26

II. EUROPE AND OTHER EXPORT: WITHOUT MODULE, WITH SPLICE ............................................... 27

STEP 12. ATTACH DECALS ................................................................................................................................. 28

STEP 13. INSTALL SMV SIGN ............................................................................................................................. 29

STEP 14. INSTALL DIVIDER ROD STORAGE BRACKET .................................................................................. 29

STEP 15. INSTALL TOW-BAR BRACKETS ........................................................................................................ 30

A. ENDSHEET BRACKETS ................................................................................................................. 30

STEP 16. ASSEMBLE TOW-BAR CRADLES ...................................................................................................... 31

A. LEFT SIDE CRADLE ASSEMBLY .................................................................................................. 31

I. WINDROWER 30 FT / COMBINE 30 FT FLEX / ALL 35 FT RIGID ....................................................... 31

II. COMBINE 30 FT RIGID ......................................................................................................................... 31

III. COMBINE 35 FT FLEX / ALL 40 – 45 FT ............................................................................................... 31

B. RIGHT SIDE CRADLE ASSEMBLY ................................................................................................ 32

I. WINDROWER 30 FT .............................................................................................................................. 32

II. COMBINE 30 FT RIGID ......................................................................................................................... 32

III. COMBINE 30 FT FLEX .......................................................................................................................... 32

IV. ALL 35-45 FT ......................................................................................................................................... 32

STEP 17. INSTALL CRADLE ASSEMBLIES ....................................................................................................... 33

A. LEFT SIDE CRADLES ..................................................................................................................... 33

B. RIGHT SIDE CRADLES .................................................................................................................. 33