Macdon 9250 SP User Manual Page 31
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Form # 46584 Issue 11/06 Web Rev_01
29
OPERATION
Break-in Period
The windrower is ready for normal operation. However there are several items to check and watch out for
during the first 100 hours, as follows:
ENGINE BREAK-IN:
1. Operate engine at moderate load, avoid extremely heavy or light loading for longer than 5 minutes.
2. Avoid unnecessary idling. If engine will be idling for longer than 5 minutes after reaching operating
temperature, turn key OFF to stop engine.
3. Check engine oil level frequently. Watch for any signs of leakage. If oil must be added, use oil specified
under "Fuels, Fluids and Lubricants" in Maintenance/Service section.
NOTE: During the break-in period, a higher than usual oil consumption should be considered normal.
If windrower must be driven in cold weather (below freezing), let engine idle for 3 minutes, then operate at
moderate speed until oil has warmed up.
4. Watch coolant gauge in cab for temperature rising beyond normal operating range. Check that coolant
level at reserve tank (mounted next to radiator) stays between HOT and COLD marks on tank. If over-
heating problems occur, check for coolant leaks. See "Cooling System" in Maintenance/Service section.
5. Change engine oil and filter after the first 25 hours and every (200 hours – 2004 & older units), (500 hours
– 2005 units) or at least once per season thereafter. See "Engine" in Maintenance/Service section.
WINDROWER BREAK-IN:
1. Until you become familiar with the sound and feel of your new windrower, be extra alert and attentive.
2. Check A/C compressor belt after 5 hours operation for initial stretch. Tighten as necessary. (See
Maintenance/Service section). Continue to check the belt periodically for the first 50 hours.
3. Check drive wheel bolt torque according to the following schedule:
• Every 15 minutes on the road or 60 minutes in the field until torque stabilizes, then
• Daily (10 hours) until no change is recorded for 3 consecutive days (30 hours), then
• Every 200 hours or annually thereafter.
Torque specification for drive wheels:
9 Bolt Rim: 130 ft.lbs. (175 N⋅m).
8 Bolt Rim: 180 ft.lbs. (245 N.m).
Torque in numbered sequence shown and repeat sequence three
times.
Check caster wheel bolt torque after the first 5 hours and every 200 hours or annually thereafter.
Torque specification for caster wheels: 9.5L-14: 50 to 60 ft.lbs. (70 to 80 N⋅m)
16.5L-16.1, 11-16 or 7.5-16: 100 ft. lbs. (135 N⋅m)
NOTE: To avoid damage to wheel disks, do not over-tighten wheel nuts.
4. Replace both hydraulic oil filters after the first 10 hours and every 300 hours thereafter. See "Hydraulic
System" in Maintenance/Service section.
5. Adjust park brake after the first 10 hours and every 100 hours thereafter. See Park Brake in
Maintenance/Service section.
6. Change power wheel oil after the first 50 hours and every 1000 hours (or 3 years) thereafter. See
Maintenance/Service section.
7. Change bevel gearbox oil after the first 50 hours and every 200 hours (or annually) thereafter. See
Maintenance/Service section.
Continued next page…
- 9250/9350/9352 1
- SELF-PROPELLED 1
- WINDROWER 1
- Proposition 65 Warning 2
- INTRODUCTION 3
- TABLE OF CONTENTS 4
- SERIAL NUMBER LOCATIONS 7
- SAFETY 10
- SPECIFICATIONS 13
- SPECIFICATIONS 14
- TORQUE SPECIFICATIONS 15
- TORQUE SPECIFICATIONS 16
- OPERATOR'S STATION 17
- Symbol Definitions 17
- OPERATOR'S STATION 19
- Mac-Monitor 19
- Mac-Monitor: 20
- Operator Presence System 21
- Speedometer 21
- Ignition Switch 22
- OPERATOR'S STATION 23
- Cab Temperature Controls 23
- Windshield Wiper Control 23
- Windrower Controls 24
- Header Controls 25
- Header Controls (continued) 26
- Seat Belts 27
- Seat Adjustments 28
- Operator Amenities 29
- OPERATION 30
- To the New Operator 30
- Break-in Period 31
- OPERATION 32
- Pre-Starting Checks: Annual 32
- Pre-Starting Checks: Daily 33
- Start-Up Procedure 34
- Driving the Windrower 36
- Stopping Procedure 40
- Leaving the Windrower 41
- Attaching the Header 42
- (continued) 44
- Adding Rear Weight 45
- Detaching the Header 47
- Header Angle 50
- HEADER TILT HYDRAULIC 50
- ADJUSTMENT 50
- Header Levelling 51
- Header Flotation 52
- Transporting the Windrower 53
- Storage Procedure 58
- Service Procedures 59
- Fuels, Fluids and Lubricants 61
- 50 Hours (continued) 64
- 200 Hours or Annually 65
- Diesel Engine 67
- Diesel Engine (continued) 69
- Diesel Engine: Fuel System 73
- Engine Exhaust System 78
- Engine Cooling System 79
- Electrical System 82
- Hydraulic System 91
- Header Drive: Hydraulics 94
- Traction Drive: Hydraulics 99
- MAINTENANCE/SERVICE 100
- Steering Checks 100
- MAINTENANCE/SERVICE 101
- Steering Checks (continued) 101
- Troubleshooting 103
- Procedure (continued) 105
- Friction Device Adjustment 106
- AT HALF-WEAR STAGE 110
- MAINTENANCE/SERVICE 111
- Traction Drive: Park Brake 111
- Cab Air System 112
- Maintenance Schedule 115
- MAINTENANCE RECORD 117
- (continued) 118
- TROUBLE SHOOTING 119
- Electrical 127
- Traction Drive System 128
- Header Hydraulics 131
- Header Drive 131
- TROUBLE SHOOTING 132
- Header Drive (continued) 133
- Park Brake 133
- Operator's Seat 133
- OPTIONS AND ATTACHMENTS 134
- UNLOADING 135
- Prepare to Unload 135
- Two Forklift Method 135
- UNLOADING 136
- One Forklift Method 136
- ASSEMBLY 137
- Install Tires 137
- ASSEMBLY 140
- Battery 140
- ASSEMBLY 141
- Adjustments and Checks 141
- Cab Heater 141
- Preparing the Tractor for 142
- Preparing 972 Harvest Header 145
- Radio Installation 146
- Two-Way Radio Installation 147
- Tool Box 147
- Swath Roller 148
- INDEX 150
- Self-Propelled Windrower 153
- Pre-Delivery Checklist 153
- Roof Wiring Schematic 155
- Cab Wiring Schematic 156
- Tractor Wiring Schematic 157
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