Macdon 9250 SP User Manual Page 157
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M M
batt
-
+
I
G
EGR
SOL
BAT
BAL
BAT
AUX
50 A
BAT
AUX
50 A
C
L
U
T
C
H
2
S
P
E
E
D
S3
S5
S1
S2
S4
L
R
M
ENGINE
REEL HEIGHT
SWITCH
HEADER HEIGHT
SWITCH
CYLINDER CONTROL
VALVE
(for operation see
VIEW A below)
DECK SHIFT
CONNECTOR FOR
DRAPER HEADER
HEADER LIGHTS
CONNECTOR
HEADER CONTROL
VALVE
TRANS NEUTRAL
SWITCH
HEADER
DRIVE BELT
SWITCH
SPEEDOMETER
SENDER
CONNECTOR
FUEL LEVEL
SENDER
SCREEN
MOTOR
SCREEN
MOTOR
14 DK BLUE 430
14 DK BLUE 431
12 BLACK 415
18 BLACK 415
14 BROWN 417
16 RED 711
16 RED 705
REAR WORK
LIGHT
REAR WORK
LIGHT
18 DK BLUE 418
TEMP
SENDER
TEMP
SWITCH
OIL PRESS
SWITCH
FUEL PUMP
CONNECTOR
STARTER
MOTOR
18 YELLOW 402
18 YELLOW 406
18 YELLOW 404
18 WHITE 424
12 BLACK 415
16 ORANGE 419
10 WHITE 433
18 YELLOW 403
4 RED 425
18 WHITE 409
2 GA. BLACK
18 GREEN OR BLUE 433
18 GREEN 444
18 GREEN 441
18 GREEN 707
18 GREEN 443
18 GREEN 442 S5
18 GREEN 442
18 YELLOW 401
18 PINK 702
18 BLACK 415
18 BLACK 415
18 BLK 415
12 BLK 415
A/C HI PRESS
SWITCH
18 ORANGE 507
18 ORANGE 420
8 RED 427
STARTER
RELAY
10 WHITE 426
10 RED 434
18 WHITE 408
18 GREEN 709
CIRCUIT BREAKER 50A
18 GREEN 411
10 RED 428
L
R
18 GREEN 432
18 GREEN 429
CIRCUIT BREAKER 50A
MANUAL RE-SET - LIGHTS ONLY
EXCEPT REAR WORK LIGHTS
MANUAL RE-SET - ALL FUNCTIONS
EXCEPT LIGHTS
(DOES INCLUDE REAR WORK LIGHTS)
10 RED 407
18 YELLOW 706
18 GRAY 413
TRANS OIL PRESS
SWITCH
18 YELLOW 405
2 GA RED
8 RED 416
18 GRAY 410
12 BLACK 415
12 BLACK 415
18 BLACK 415
18 BLACK 415
18 PINK 702
18 GREEN 414
431
430
417
711
705
418
416
403
707
442
442 S5
402
401
702
419
507
408
420
709
411
432
429
404
407
706
424
409
406
413
405
414
CONNECTOR TO GRD
SPEED HARNESS
CONNECTOR TO GRD
SPEED HARNESS
SEPARATE WIRE HARNESS
FOR SCREEN CLEANERS
ABCDEFG
1 418 414 442 417
2 705 711 411 432 707 430 431
3 408 429 442-S5
8419
7 709 404 706 420 507
6 403 424 702
5 402 413 406
4 407 401 409 405 416 416
COLOR
FUNCTION
BLACK
GROUND
RED
LIVE POWER SUPPLY
PINK
ACCESSORY POWER SUPPLY
WHITE ENGINE IGNITION
BLUE
LIGHTS
LEGEND
GRAY
NEUTRAL INTERLOCK
YELLOW
MACHINE MONITORS
ORANGE
AIR CONDITIONING
GREEN HEADER FUNCTIONS
N.O.
CLOSES @ 225° F
(107° C)
N.C.
OPENS @ENGINE START
CLOSES BELOW 9 TO 13 PSI
CONNECTOR FROM
TRACTOR TO CAB
S2
T
S5
S1
S3
S4
RV
REAR VIEW OF CYLINDER CONTROL VALVE
VALVE PORT FUNCTIONS:
RAISING HEADER - ENERGIZE S1 & S4
LOWERING HEADER - ENERGIZE S1 & S5
RAISING REEL - ENERGIZE S1 & S2
LOWERING REEL - ENERGIZE S1 & S3
416
CONNECTORS FOR
OPTIONAL HEADER
EXPRESS DOWN MODULE
2 GA. BLACK
S
B
18 PINK
VIEW A
18 BLACK
(RELIEF VALVE)
NORMALLY CLOSED
2 SPD. UNITS CLOSED BELOW 150 PSI
SINGLE SPD. CLOSED BELOW 40 PSI
18 BLUE S9
18 WHITE S10
18 RED S8
18 GREEN S11
18 BLACK
S11
S10
S9
S8
OPTIONAL HEADER
TILT VALVE
OPTIONAL REEL
FORE/AFT VALVE
18 GREEN
22 WHITE
22 RED
22 LT GREEN
22 BLACK
OPTIONAL
CONTROL
MODULE
CONNECTOR TO OPTIONAL
HYDRAULIC SWITCH
OPTIONAL HYD. VALVE FUNCTIONS:
EXTEND TABLE ANGLE CYLINDER - ENERGIZE S1 & S9
RETRACT TABLE ANGLE CYLINDER - ENERGIZE S1 & S8
REEL FORE/AFT FORWARD - ENERGIZE S1 & S11
REEL FORE/AFT REARWARD - ENERGIZE S1 & S10
NORMALLY OPEN
CLOSES AT 325 ± 10 PSI
RESETS BELOW 250 ± 30
PSI
+
+
+
+
+
87a
87
86
85
30
18 BLACK 415
14 RED 436
14 DK BLUE 435
REAR WORKLIGHT
RELAY
Tractor Wiring Schematic
111691_D
S3
S5
S1
S2
S4
+
+
+
+
+
REEL HEIGHT
SWITCH
18 GREEN OR BLUE 433
18 GREEN 444
18 GREEN 443
CONNECTOR TO GRD
SPEED HARNESS
18 GREEN 433
18 GREEN 411
CONNECTOR TO
OPTIONAL CONTROL
MODULE
OPTIONAL
HEADER
EXPRESS DOWN
MODULE
HEADER
HEIGHT
SWITCH
18 GREEN 441
18 GREEN 442
18 GREEN 442 S5
CONNECTORS FOR OPTIONAL
HEADER EXPRESS DOWN MODULE
442 S5
18 GREEN 411
18 GREEN 433
18 GREEN 707
CONNECTOR TO GRD
SPEED HARNESS
411
433 S1
433 S1
441 S4
441 S4
442
441
433
COMPRESSOR
RH RED
TAIL LIGHT
LH RED
TAIL LIGHT
NOTE: FOR AUSTRALIAN UNITS
CIRCUITS 705 & 711 ARE
DISCONNECTED SO TAIL LIGHTS
DO NOT FLASH WITH TURN
SIGNALS
1
2
18 RED 425
ALTERNATOR
NC
NO
COM
I
RB
I
R
B
BATTERY POSITIVE
5/16-18 UNC-2A
GROUND SCREW
1/4-20 UNC-2A
INDICATOR
LAMP
PHASE
(RELAY)
24SI ALTERNATOR
22SI ALTERNATOR
NOTES:
1. CIRCUITS ARE IDENTIFIED BY WIRE GAUGE, COLOR & CIRCUIT NUMBER IE. 16 ORANGE 985 IS A 16 GAUGE WIRE WITH ORANGE
INSULATION & THE CIRCUIT NUMBER IS 985. THIS REFERS TO THE LINE IMMEDIATELY BELOW UNLESS INDICATED OTHERWISE.
2. FOR TRACTOR SERIAL #'S 162250 & ABOVE, CONNECT 403 PUSH ON PIN TERMINAL TO R-TERMINAL ON
ALTERNATOR (DO NOT USE 403 RING TERMINAL). ALSO DO NOT USE MULTIPLE CONNECTOR WITH CIRCUITS 409 & 425.
FOR TRACTOR SERIAL #'S 162249 & BELOW, CONNECT 403 RING TERMINAL TO R-TERMINAL ON ALTERNATOR
(DO NOT USE 403 PUSH ON TERMINAL). ALSO CONNECT MULTIPLE CONNECTOR WITH CIRCUITS 409 & 425.
FOR ALL UNITS USING A 24SI ALTERNATOR CONNECT TO THE "R" TERMINAL USING THE 4 POSITION PACKARD CONNECTOR.
(SEE NOTE 2 FOR WIRING DETAILS)
Form 46584
SN -174609
- 9250/9350/9352 1
- SELF-PROPELLED 1
- WINDROWER 1
- Proposition 65 Warning 2
- INTRODUCTION 3
- TABLE OF CONTENTS 4
- SERIAL NUMBER LOCATIONS 7
- SAFETY 10
- SPECIFICATIONS 13
- SPECIFICATIONS 14
- TORQUE SPECIFICATIONS 15
- TORQUE SPECIFICATIONS 16
- OPERATOR'S STATION 17
- Symbol Definitions 17
- OPERATOR'S STATION 19
- Mac-Monitor 19
- Mac-Monitor: 20
- Operator Presence System 21
- Speedometer 21
- Ignition Switch 22
- OPERATOR'S STATION 23
- Cab Temperature Controls 23
- Windshield Wiper Control 23
- Windrower Controls 24
- Header Controls 25
- Header Controls (continued) 26
- Seat Belts 27
- Seat Adjustments 28
- Operator Amenities 29
- OPERATION 30
- To the New Operator 30
- Break-in Period 31
- OPERATION 32
- Pre-Starting Checks: Annual 32
- Pre-Starting Checks: Daily 33
- Start-Up Procedure 34
- Driving the Windrower 36
- Stopping Procedure 40
- Leaving the Windrower 41
- Attaching the Header 42
- (continued) 44
- Adding Rear Weight 45
- Detaching the Header 47
- Header Angle 50
- HEADER TILT HYDRAULIC 50
- ADJUSTMENT 50
- Header Levelling 51
- Header Flotation 52
- Transporting the Windrower 53
- Storage Procedure 58
- Service Procedures 59
- Fuels, Fluids and Lubricants 61
- 50 Hours (continued) 64
- 200 Hours or Annually 65
- Diesel Engine 67
- Diesel Engine (continued) 69
- Diesel Engine: Fuel System 73
- Engine Exhaust System 78
- Engine Cooling System 79
- Electrical System 82
- Hydraulic System 91
- Header Drive: Hydraulics 94
- Traction Drive: Hydraulics 99
- MAINTENANCE/SERVICE 100
- Steering Checks 100
- MAINTENANCE/SERVICE 101
- Steering Checks (continued) 101
- Troubleshooting 103
- Procedure (continued) 105
- Friction Device Adjustment 106
- AT HALF-WEAR STAGE 110
- MAINTENANCE/SERVICE 111
- Traction Drive: Park Brake 111
- Cab Air System 112
- Maintenance Schedule 115
- MAINTENANCE RECORD 117
- (continued) 118
- TROUBLE SHOOTING 119
- Electrical 127
- Traction Drive System 128
- Header Hydraulics 131
- Header Drive 131
- TROUBLE SHOOTING 132
- Header Drive (continued) 133
- Park Brake 133
- Operator's Seat 133
- OPTIONS AND ATTACHMENTS 134
- UNLOADING 135
- Prepare to Unload 135
- Two Forklift Method 135
- UNLOADING 136
- One Forklift Method 136
- ASSEMBLY 137
- Install Tires 137
- ASSEMBLY 140
- Battery 140
- ASSEMBLY 141
- Adjustments and Checks 141
- Cab Heater 141
- Preparing the Tractor for 142
- Preparing 972 Harvest Header 145
- Radio Installation 146
- Two-Way Radio Installation 147
- Tool Box 147
- Swath Roller 148
- INDEX 150
- Self-Propelled Windrower 153
- Pre-Delivery Checklist 153
- Roof Wiring Schematic 155
- Cab Wiring Schematic 156
- Tractor Wiring Schematic 157
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